Manufacturing Process
Substrate selection: First choose the appropriate substrate material, such as hot galvanized sheet, hot plated aluminum zinc sheet or electrogalvanized sheet. These substrate materials make wood grain color coated coil have good corrosion resistance and machinability.
Surface pretreatment: chemical degreasing and chemical conversion of the substrate. This can remove impurities such as oil and oxide on the surface, improve the adhesion and corrosion resistance of the coating.
Wood grain coating: one or more layers of organic coating with wood grain texture effect are applied to the surface of the pretreated substrate. These coatings are usually made with special formulations and processes. They can be baked and cured to create a realistic wood grain texture.
Baking curing: The coated substrate is sent into the baking oven for baking curing. By baking at high temperature, the crosslinking reaction of resin and other components in the coating occurs. This results in a hard, wear-resistant, corrosion-resistant coating.
Cooling and cutting: The color coated rolls after baking and curing need to be cooled to stabilize the coating performance. After that, subsequent processing processes such as cutting and winding are carried out as needed.
Quality inspection: The workers will carry out quality inspection on the finished color coated rolls. Including appearance inspection, coating thickness measurement, corrosion resistance test, etc. This ensures that product quality meets relevant standards and customer requirements.
Performance of Wood Grain Color Coated Coil
1. Light weight and high strength: wood grain color coated coil uses light metal materials as the substrate, such as cold rolled steel plate, galvanized steel plate, etc. They have the characteristics of light weight and high strength. This can reduce the burden on the building structure.
2. Corrosion resistance: The color coating is mostly polyester, acrylic ester, silicon modified polyester and other materials. It has good corrosion resistance and can resist the erosion of corrosive media such as atmosphere, water vapor and salt spray. This will extend the service life.
3. Wear resistance, oil stain resistance: The surface has high gloss, wear resistance and not easy to stain oil, easy to scrub and maintain.
Excellent decorative performance:
4. Rich colors: Its appearance simulates natural wood grain, rich and diverse colors. This can meet the needs of different architectural decoration.
5. Realistic texture: PVC film and steel plate are firmly bonded through the hot laminating process, so that the wood grain color coated board can achieve a high degree of imitation in appearance and texture.
6. Excellent processing performance: it has good formability and processability. Therefore, it is suitable for bending, stamping, fastening and other processing processes.
7. Easy installation: Due to its light weight and easy processing characteristics, this color coating roll is more convenient and efficient in the installation process.
Applications of Wood Grain Color Coated Coil
1. Architectural decoration field
Exterior wall decoration: Select the appropriate wood grain color coating roll, cut and install according to the architectural design requirements. It can be fixed with screws or a specific mounting system to ensure that the material is strong and flat. This color roll can give the building a natural and harmonious wood feeling and improve the overall beauty.
Metal ceiling: In commercial Spaces, hotel lobbies, offices and other places, the use of wood grain color coated rolls as ceiling materials, to create a warm and comfortable atmosphere. When installing, pay attention to the stability of the boom and the flatness of the plate. To ensure the overall effect.
Interior wall decoration: suitable for meeting room, corridor, background wall and other indoor space. Through splicing and installation, the wall presents a natural wood grain effect. This adds layer and warmth to the space.
2. Furniture manufacturing
Custom furniture: such as wardrobes, bookcases, cabinets, etc. Using this coil as a panel material, combined with other materials and processes, to create furniture products that are both beautiful and practical. During the production process, attention should be paid to the cutting, bending and fixing of the plate. This ensures the stability and aesthetics of the furniture structure.
Table and chair manufacturing: Use its lightweight and durable characteristics to make outdoor tables and chairs or indoor decorative tables and chairs. It is necessary to pay attention to the load-bearing capacity of the plate and the wear resistance of the surface coating to meet the needs of use.
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